Exam Name: CCPS Process Safety Professional Certification
Certification Provider: AIChE
Corresponding Certification: AIChE CCPS
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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Process Safety Management Systems | 30% | - Process Knowledge Management
|
| Measurement, Audit, and Continuous Improvement | 15% | - Performance Indicators
|
| Incident Investigation and Learning | 15% | - Learning and Improvement
|
| Risk Based Process Safety (RBPS) Fundamentals | 15% | - Process Safety Competency
|
| Hazard Identification and Risk Analysis | 25% | - Hazard Assessment Methods
|
AIChE CCPS Process Safety Professional Certification Sample Questions:
Lagging indicators include: (select all that apply)
- A. Hazardous material releases
- B. Equipment inspections not being performed on time
- C. Interlock activations
- D. Spills inside secondary containment
- E. Management system failures
Correct Answer: A,D 🗳️
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Which one of the following Hazard Identification and Risk Analysis (HIRA) methods is generally considered to be most quantitative in nature?
- A. What-If Analysis
- B. What-If/Checklist Analysis
- C. Hazard and Operability (HAZOP)
- D. Bow-Tie Analysis
- E. Failure Modes and Effects Analysis
Correct Answer: E 🗳️
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A field operator contacted the control room about a leaking connection on a heat exchanger. The control room operator instructed the field operator to bypass the heat exchanger. However, unknown to the control room operator, additional piping had recently been installed upstream of the heat exchanger, and had not been recorded on the P & ID. When the field operator incorrectly opened a valve in the new piping, the process stream was routed to an unintended location.
Which of the following groups of Risk Based Process Safety elements, if properly implemented, could have prevented this incident?
- A. Process Knowledge Management - Safe Work Practices - Management of Change
- B. Asset Integrity - Training and Performance Assurance - Management of Change
- C. Management of Change - Conduct of Operations - Emergency Management
- D. Process Knowledge Management - Management of Change - Training and Performance Assurance
Correct Answer: D 🗳️
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This heater was severely damaged during startup as a result of a firebox explosion. The operator had difficulty with the instrumentation and decided to complete the startup by bypassing the interlocks. The main gas valve was opened and gas filled the heater while the pilots were off.
Upon lighting of the pilots, the heater exploded destroying the casing and damaging several tubes. Identify and discuss what elements of Risk-Based Process Safety, had they been implemented more effectively, could have reduced or eliminated the likelihood of this event occurring or reduced the consequences.
- A. Multiple elements including Operating Procedures, Management of Change, Training, Asset Integrity, and Process Safety Culture were involved
- B. Only Mechanical Integrity was involved
- C. No RBPS elements could have prevented this incident
- D. Only Emergency Management was involved
Correct Answer: A 🗳️
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A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)
- A. Conduct of Operations
- B. Incident Investigation
- C. Workforce Involvement
- D. Training and Performance Assurance
- E. Asset Integrity and Reliability
Correct Answer: A,D,E 🗳️
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